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Super fine copper wire drawing machine Suppliers

Employed for the meticulous refinement process, the super fine copper wire drawing machine takes on the task of reducing the diameter of individual bare copper wires. This specialized machine is specifically designed to handle copper wires initially ranging in diameter from 0.14mm to 0.4mm and precisely transforming them into exceedingly slender gauges, typically measuring between 0.025mm and 0.08mm. Through this precision-oriented procedure, the machine fulfills a crucial role in facilitating the production of copper wires that boast remarkable thinness, catering to industries and applications where precision and delicacy are paramount.

Suzhou Hengxie Machinery Co., Ltd.

We are China Super Fine Wire Drawing Machine Suppliers and Super Fine Wire Drawing Machine Company. We are an enterprise specializing in the research, development, production and sales of cable equipment series products.

Suzhou Hengxie is a private machinery company specialized in cable series equipment. Located in Yinghu Industrial Park, Wangting Town, Xiangcheng District, Suzhou, which near to G312 and high way entrance, Hengxie enjoys a convenient transportation and pleasant environment. The main products of company are as following: 9, 13 dies rod breakdown machine and 17 dies medium drawing machine (chain or ground gear transmission type), medium and large drawing machine with continuous annealer, 14 dies medium and fine wire drawing machine, 22 or 24 dies fine wire drawing machine, 20 or 24 dies super fine wire drawing machine, annealing and tinning machine, medium wire drawing machine with double spooler, and hing speed auto stranding machine, etc.Our products include both domestic market and oversea market such as India, Brazil,Egypt, Malaysia, Korea, Vietnam, Syria, Kenya, Argentina, South Africa and Iran. With the concept of stable quality and mutual development, Hengxie welcomes all customers from the world to create a sincere cooperation and win-win benefit in the future.

Suzhou Hengxie Machinery Co., Ltd.
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Industry knowledge

1. What are the key features and capabilities of a super fine copper wire drawing machine?
Drawing Process Precision: The machine is equipped with a series of ultra-precision drawing dies and capstans that enable the reduction of the diameter of copper rods to produce extremely fine wires. Through a series of drawing stages, the copper rod undergoes incremental size reduction until the desired ultra-fine wire diameter is achieved. The machine's advanced drawing process ensures consistent wire thickness, surface finish, and dimensional accuracy, meeting the stringent requirements of industries such as electronics, telecommunications, and aerospace.
Tension Control and Monitoring: Modern super fine copper wire drawing machines integrate advanced tension control and monitoring systems to ensure uniform wire tension throughout the drawing process. These systems continuously monitor and adjust the tension applied to the wire, contributing to the production of high-quality ultra-fine wires with consistent mechanical properties and electrical conductivity.
Inline Annealing Capability: An essential feature of the machine is its inline annealing capability, which subjects the drawn copper wires to controlled heat treatment during the drawing process. This inline annealing process enhances the ductility and workability of the copper wires while relieving internal stresses, resulting in wires with superior mechanical and electrical properties.
Ultra-Fine Wire Cooling Mechanisms: Following the drawing and inline annealing processes, the machine incorporates efficient cooling mechanisms to rapidly cool the ultra-fine wires, stabilizing their microstructure and ensuring the preservation of their exceptional mechanical and electrical characteristics.
Precision Automation and Control: Advanced super fine copper wire drawing machines are equipped with precision automation and control systems that enable real-time monitoring and adjustment of critical parameters such as drawing speed, temperature control, and wire dimensions. The precision automation and control features contribute to the stability, repeatability, and high precision of the wire drawing process.
2. What are the advantages of investing in a super fine copper wire drawing machine for wire manufacturers?
Capability for Ultra-Fine Wire Production: The primary advantage of investing in a super-fine copper wire drawing machine is the ability to produce ultra-fine copper wires with diameters that are significantly smaller than those achievable with conventional wire drawing equipment. This capability enables manufacturers to cater to the increasing demand for miniaturized and high-density electronic components in industries such as consumer electronics, automotive electronics, and medical devices.
Exceptional Wire Quality and Consistency: The precision drawing and inline annealing processes provided by this machine result in the production of ultra-fine copper wires with exceptional dimensional uniformity, surface finish, and mechanical properties. These high-quality wires exhibit superior electrical conductivity, thermal stability, and corrosion resistance, making them ideal for applications where reliability and performance are paramount.
Process Efficiency and Yield Optimization: Integration of the drawing, inline annealing, and cooling processes within a single machine significantly enhances production efficiency and yield optimization. This results in reduced processing time, minimized material wastage, and higher overall output, thereby optimizing operational costs and resource utilization.
Versatile Application Possibilities: The ultra-fine copper wires produced using this machine find widespread applications in high-tech industries, including microelectronics, telecommunications, data transmission, and precision instrumentation. The wires can be used for manufacturing flexible printed circuits, fine magnet wires, micro-coaxial cables, and other specialized components requiring ultra-fine conductors.
Sustainability and Cost Savings: The advanced technology and energy-efficient design of modern super fine copper wire drawing machines contribute to sustainability and cost savings over time. By reducing energy consumption, minimizing scrap, and optimizing production processes, manufacturers can achieve significant operational cost benefits while fulfilling environmental objectives.